What You Should Know Concerning The Die Casting Process
When you talk about the die casting process you're talking about a technique that has helped to revolutionize the world. Many products in our day-to-day lives are produced using this process, though we aren't even conscious of it. The die casting process itself uses a simple idea, but it has helped to develop the world's industry in many different ways.
The process involves using complex molds called dies. These dies are the heart of the concept. The process begins by melting a metal in a furnace and injecting it into the mold to make complex shapes. The shapes are sometimes called geometric shapes due to their distinctive form and characteristics. As they are melted and injected they're clamped into place and allowed to cool. Once cool the molds are separated and the completed product is released.
The two most common metals utilized for this process are zinc and aluminum. They're classified as non-ferrous alloys because they do not deliberately contain iron. Because of this they are softer and can be manipulated more easily.
You will find 2 types of die casting machines: a hot chamber machine and a cold chamber machine. The distinction is actually the opposite of the name. A hot chamber is for low melting temperatures, which would include zinc, whereas a cold temperature machine will be just for metals like aluminum, which have a high melting temperature.
One other key difference with the 2 types of machines used in the die casting process is the working pressures necessary to do the process. For hot chambers the standard operating pressure are between 1,000 and 5,000 psi. However for cold chambers the operating pressures are much more- between 2,000 and 20,000 psi.
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